Histry Chem

Conhecimento

Dibutyl Adipate (DBA): Character, Properties, and Uses

What is Dibutyl Adipate?

Dibutyl Adipate stands out in the world of specialty chemicals for its flexibility and mild character. Known by its molecular formula C14H26O4, this material takes shape as a colorless, oily liquid at room temperature. It finds its place as a plasticizer, offering enhanced flexibility and softness to polymers that need it most, such as cellulose-based plastics, PVC, and synthetic rubbers. The HS Code for this compound is commonly recognized as 2917.12.0000. In commercial settings, it rolls out as one of the milder chemical plasticizers that come without the pungent odor or volatility that tend to worry users dealing with more hazardous options.

Physical and Chemical Properties

With a molecular weight of 258.36 g/mol and a density close to 0.99 g/cm³ at 20°C, Dibutyl Adipate blends invisibly into many formulated products. Its boiling point sits well above room temperature, driving handling safety and process stability up a notch at 340°C. This compound resists freezing, with a melting point dipping below -50°C, so outdoor storage rarely brings up concerns in most temperate climates. In formulations, you can count on its consistency since DBA brings a low vapor pressure, ensuring losses to the atmosphere stay slim. The liquid flows clear and light, showing little sign of color, and rarely leaves unwanted residues or particulate. Lab professionals check DBA purity using techniques like GC-MS or HPLC, as trace contaminants can affect sensitive films or coatings. Direct tasting or inhalation remains unsafe due to mild toxicity, but the compound’s structure—straightforward adipic acid with butyl groups on either side—helps skin irritation and chemical reactions stay at manageable levels under recommended handling guidelines.

Material Structure and Appearance

From the moment one lifts a container, Dibutyl Adipate’s appearance speaks to its purity and function. The liquid, free from tints or floating solids, gives a gentle, almost silky feel between gloved fingers. It doesn’t come in flakes, solids, powders, or pearls; liquid is the rule unless contaminated or exposed to long-term cold far below freezing. In its proper form, DBA brings little odor, missing the sharp note that disrupts production lines. This makes it attractive in industries that care about workplace environment and simplicity in downstream blending. Under a microscope, DBA reveals an unbranched, even structure. Each butyl group attaches symmetrically to the adipic acid backbone, supporting predictable physical behavior, and ensuring reliable integration in blends and solutions.

Specifications and Typical Uses

Industrial buyers and chemists look for specifications covering purity (often >99%), color (measured in APHA units, usually <30), acid value (low, under 0.1 mg KOH/g), and minimal water content. These aspects keep final performance high in products like specialty coatings, synthetic lubricants, adhesives, personal care items, and certain cosmetics. Years spent working in labs and factories teach the importance of watching for even tiny impurities in chemicals like DBA—films cloud, adhesives lose strength, and lotions can irritate when quality slips. I’ve seen suppliers provide detailed COA sheets, spelling out molecular details and density numbers so end users can trust what arrives at the dock. Certain applications, including sensitive film and high-purity pigment dispersions, test DBA down to fractions of a percent for by-products or unwanted metals.

Safety, Handling, and Environmental Notes

Dibutyl Adipate sits in the middle ground between harmless and hazardous. It is not as threatening as volatile aromatics, but spills or contact can cause mild skin and eye irritation if allowed prolonged exposure. The chemical avoids the acute hazards associated with heavy metals or chlorinated solvents, yet PPE like nitrile gloves and eye protection still matter at the bench or plant floor. DBA does not ignite easily, with a flash point above 190°C, reducing fire risk, provided usual controls exist. Use of this raw material should avoid drains or direct discharge, since breakdown products can stress waterborne ecosystems; plant operators often rely on solvent recovery or incineration to minimize environmental footprints. Long-term studies support cautious use, as DBA has not shown bioaccumulative movement through food chains under typical conditions, but regular workplace monitoring supports best practice for personnel health.

Raw Material Sources and Industry Context

Manufacturers source dibutyl adipate from major global suppliers, leveraging steady streams of adipic acid (often derived from cyclohexanone) and butanol, brought together under controlled reaction conditions. Chalk up its popularity to the honest balance it strikes: not so soft it ruins polymer structure, not so weak it requires high loadings to do the job. Paints, coatings, and adhesives thrive on this consistency. In conversations with purchasing managers and process engineers, few chemicals generate such routine reliance across a range of industries. Cosmetic formulators pay close attention to the neutrality and mildness of materials like DBA in skin-contact creams, requiring clear documentation of every specification and risk, from raw ingredient to finished tube.

Potential Challenges and Solutions

Plastics regulations and toxicity laws tighten year by year, so relying too heavily on one class of plasticizer poses future risks. Scientists and regulatory officers track every report, with systems in place for alternative plasticizers should a new study cast doubt on DBA’s safety at scale. I see labs across regions testing biobased and biodegradable options, knowing that stricter disposal and exposure rules could someday apply. Downstream users benefit from technical sheets, regular training, and on-site support from reliable suppliers, making best use of established data while getting ready to shift gears as needed.